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Cleanroom Products

ClearSphere provides a range of high quality systems and products to suit its customer’s cleanroom and laboratory requirements.

Modular Walls
Modular Ceilings
Doors
Windows
Lighting
Coving
Wall Protection
Flooring
HVAC
Clean Modules
Laboratory Furniture
Accessories
Filtration

ClearSphere provides a range of high quality systems and products to suit its customer’s cleanroom and laboratory requirements.


Modular Walls
PVC-Coated Sheet Steel Total flush composite wall system 50mm modular design Aluminium honeycomb core FM approved Flush PVC welded joints Adjustable floor tracks Integrated services chase Integrated return air shafts Engineered system to suit site specific layout		Back to top of page
Polyester-Coated Sheet Steel CRA total flush system 80mm modular design Internal services chase FM approved system Rockwool core/aluminum sub frame Pre-formed corners Flush silicone sealed joints Engineered system to suit site specific layout
High Pressure Laminate Total flush system 50mm modular design Phenolic resin high pressure laminate Aluminium honeycomb or rockwool core High mechanical strength and impact resistance FM approved Flush silicone sealed joints Flush integrated services
Stainless Steel CRA total flush design 50 or 80 mm modular design Total flush options 316L or 304 finishes Aluminium honeycomb or rockwool core High mechanical strength and impact resistance FM approved Flush silicone sealed joints
Powder-Coated Aluminium Pharma system 79 79mm modular stud wall system Aluminium stud system with finish panel of 6mm reynobond comprising polyethylene layer and powder-coated aluminum paint finish Suitable for high level of mechanical and electrical service requirements Maintains room classification to the one side even while equipment changes or shutdown are on-going on the other side. High mechanical strength and impact resistance Inert and high chemical resistance FM approved Flush silicone sealed joints
IFW Partial Flush Option Polyester-coated sheet steel Modular design in 40mm, 60mm, 80mm & 100mm sizes FM approved rockwool core Fire rated options Flush silicone sealed joints Optional PIR/PU cores Cost effective solution
Glass Modular design toughened safety glass wall system Suitable for opening up areas to provide more light Non particle shed Available up to 4 metres in height Suitable for return air Shafts Flush Silicone Sealed Joints
Softwall Clear RF welded PVC sheet Demountable stainless steel tubular frame T-Bar ceiling complete with integrated lighting and filtration Low cost Interchangeable framework
Acoustic 80/100mm modular acoustic wall system Polyester-coated sheet steel or HPL Perforated face Integrated glazing/doors Flush silicone sealed joints

Modular Ceilings
Walk On
PVC-Coated Sheet Steel 50mm modular design Total flush composite system Walk-On system Aluminium honeycomb core FM approved Flush PVC welded joints		Back to top of page
Polyester-Coated Sheet Steel 80mm modular design Walk-On system CRA total flush option IFW partial flush option FM approved rockwool core Fire rated options Flush silicone sealed joints
High Pressure Laminate (HPL) 50mm modular design Phenolic resin high pressure laminate Aluminium honeycomb or rockwool core High mechanical strength and impact resistance FM approved Flush silicone sealed joints Suitable for frequent wash down
Modular Ceiling - Non Walk On
Clean-Ceil Polyester-coated sheet steel Total flush suspended ceiling Concealed light weight rigid aluminum grid system No constraints on room layout Sealed system Flush silicone sealed joints		Back to top of page
High Pressure Laminate Total flush system Modular T grid system Flexibility while positioning filters and light fittings CGMP ceiling tiles are flush to T grid system Flexible and easy to assemble High chemical/solvent resistance

Doors
PVC-Coated Sheet Steel Door Matching system 50 mm total flush doors Single and double leaf Integrated drop seals to maintain room pressures Flush vision panels Aluminium honeycomb core PVC-welded joints FM approved Choice of ironmongery and standard RAL colours Interlocking options		Back to top of page
Polyester-Coated Sheet Steel Door Matching system CRA total flush doors Single and double leaf Integrated flush stainless steel kick plates Integrated drop seals to maintain room pressures Flush vision panels Rockwood core FM approved Choice of ironmongery and standard RAL Colours Interlocking options Automatic operators
High Pressure Laminate Door Matching system 50 mm total flush doors Single and double leaf Integrated drop seals to maintain room pressures Flush vision panels Aluminium honeycomb core FM approved Choice of ironmongery and standard RAL colours Interlocking options
GRP Door Glass Reinforced polyester doors Pressure moulded smooth seamless construction High chemical and impact resistance Fire rated options Water, steam, moisture resistant Permanent built-in colour 25 year guarantee Integrated Drop Seals to maintain room pressures Flush vision panels FM approved Choice of ironmongery and standard RAL Colours Interlocking options
Glass Door Hinged and sliding cleanroom glass doors Toughened safety glass Hermetical seals Auto gear Interlock options
Rapid Roll Door Range of fast acting roller doors Internal and external use Cleanroom application Smooth rapid action Energy saving Counter-balance system Vision panels Choice of standard RAL Colours Interlocking options
Sliding Door Range of matching system sliding doors Manual and automatic Safe and hazardous area options, ATEX/CE Interlock options

Windows
Single and Continuous Glazing Range of system viewing windows Flush double glazed Laminated or toughened safety glass Available in various sizes up to 2400 mm high Silicone sealed including gel moisture absorption system to eliminate fogging Up to 1-Hour fire certified systems available		Back to top of page

Lighting
Recessed Light Fittings Range of cleanroom light fittings to suit both positive and negative pressure cleanroom applications Standard electrical ratings to IP65 plus ATEX rating for zones 1 and 2 Various physical sizes and wattage available including emergency back-up 2 x 18 W 4 x 18 W 2 x 36 W 3 x 36 W		Back to top of page
Laminar Flow Light Fittings Range of surface mount LAF Light Fixtures to suit Class A applications Vertical or Horizontal mount system Acrylic Wrap Around Diffusers Manufactured to length Choice of Wattage available

Coving
PVC Coving Wall to wall and wall to ceiling coving Aluminium backing angle Rubber edge profile No silicone seal required Colour options Available in 5 metre lengths		Back to top of page
Aluminium Coving – Powder Coated or Natural Anodised Wall to wall and wall to ceiling coving Aluminium backing angle Internal corners Silicone seal required Colour options

Wall Protection
Floor Mounted Bumper Rail Both electro polished and satin stainless steel tubular rail systems Concealed floor fixings		Back to top of page
Wall Mounted Bumper Rail Both impact and abrasion protection rails systems Sealed welded ends All in compliance with cGMP

Flooring
Choice of Cleanroom Flooring available Mipolam 500 and 100 anti-static Welded joints and integrated coving Epoxy Choice of colours available Floor preparation and DPM		Back to top of page
Structural Steel and Mezzanine Flooring ClearSphere as part of their turnkey package provide: Structural Steel Support Systems Mezzanine Floors Railings & Access Stairs

HVAC
Mechanical and Electrical Fit Out ClearSphere provides a turnkey package, including: AHU design and installation Ducting Mechanical pipe work Chillers Electrical wiring BMS controls		Back to top of page

Clean Modules - Portable Units
Modular and flexible system to meet customer requirements Pre-engineered to keep costs down Quickly assembled to meet national and international standards Sizes range from small portable units to large permanent installations System includes HVAC, mechanical and electrical fit out.		Back to top of page

Laboratory Furniture
ClearSphere provides a range of modular laboratory furniture, equipment and Fittings. Our Modular furniture systems are manufactured to order and include: School, University and hospital laboratories Industrial and pharmaceutical laboratories Cleanroom furniture Formica chemtop solid laminate worktops Chemslab epoxy worktops and sinks Broen service outlets Pland stainless steel sinks Formaic surell solid surfacing Safety cabinets and fume hoods		Back to top of page

Accessories
Full Range of Cleanroom Transfer Hatches ClearSphere product transfer hatches are all bespoke in design and application and available in a range of sizes and materials subject to requirement Wall and or floor mounted Single or double door arrangements Stainless steel Polypropoylene HPL phenolic Powder coated steel Glass Mechanical or electric interlock control Powered Hepa filter control UV lighting Integrated intercom Up to 1 hour fire certified		Back to top of page
Wall Mounted Emergency Escape Personnel size stainless steel framed unit complete with 5 mm clear acrylic break-out panel Sealed system Rip-chord release
Range of Material and Personnel Air Showers ClearSphere air-showers are bespoke in design and application and available in a range of sizes and materials subject to requirement Stainless steel Powder coated steel Glass Electric interlock control Pre and Hepa filtration Adjustable air nozzles Adjustable cleaning cycle Automatic operation Optional UV lighting Optional Air Ionization facility
Cleanroom Step-Over Bench and Ancillaries Range of gowning room step-over benches and furniture subject to room design/personnel requirements all manufactured to specification Perforated or full stainless steel with or without side panels HPL phenolic with recessed base to suit flush floor finishes Clothes lockers, mop hat containers, Hepa vacuum cleaners

Filtration
ClearSphere provide a range of cleanroom filtration products including: HEPA & ULPA filters Bespoke filter housings Safe-change housings Scan probes, safe change bags and rings		Back to top of page